Winding machine fault classification is nothing more than: electrical, mechanical, transmission, pneumatic (if any) these types, of which the electrical part is divided into strong, weak, and winding machine manufacturers generally in its CNC system Design, use and maintenance, have to consider the vulnerable, easy fault parts to give the alarm, the alarm circuit work, on the one hand in the display or operation panel to give sound, light and other alarm information, on the other hand issued a protective instruction. So that the system power or stop working to ensure safety and prevent the expansion of the fault.

First, the machine reset method

In general, the winding machine due to instantaneous fault caused by the whole machine error, available hardware reset or switch system power in turn to clear the fault, if the system work memory due to voltage instability, plug the circuit board or rectifier switching power supply under pressure caused by confusion , You must initialize the system to clear, before cleaning should pay attention to the current data backup records, if the reset after the initialization can not be resolved, the hardware replacement diagnosis.

Second, the preparation of trial operation method

The preparation of a reasonable program and the success of the machine is to determine the integrity of the system as a basis for the system, some winding parameters may cause the system failure or a function is invalid, and sometimes due to user program error caused by failure to stop You can use the preparation of test procedures to check, correct the user program error to ensure its normal operation.

Third, make good use of the adjustable parts

Such as the tension of the wire, the screen voltage, the beginning of the line frame and other adjustable parts of the adjustment, in the maintenance is a simple but effective way. Through the adjustment of the adjustable parts, to correct some harmless fault. Such as the maintenance of a company in a company for many years using the winding machine, the system display screen dull, after adjusting the screen supply voltage after the normal.

Fourth, spare parts replacement method

In the maintenance of the winding machine, with a good spare parts to replace the suspected failure of the parts, maintenance personnel to determine the cause of the failure, you can use this method to quickly diagnose the fault range, and the winding machine into the normal operation, and then the bad Parts to return to repair, which is the most commonly used troubleshooting methods.

Fifth, improve the environmental quality law

For some very strange fault, with the replacement method can not find the reasons, often need to start from the surrounding environment, the environment is generally divided into two, power and space. Power supply improvements can be used to stabilize the isolated power supply to improve the fluctuations from the power supply, for some high-frequency interference from the power supply can be used capacitive filtering method, through these preventive measures to reduce the power supply caused by the failure to increase and check the ground is good It is also necessary. There are many reasons for space interference, dust, gas, etc., the foundation of the virtual, vibration, space radiation interference, and so forth, need experienced technicians and professional equipment to detect and maintain.